Fully Automatic Paper Pulp Egg Tray Making Line

Fully automatic paper pulp egg tray making line is a collection of egg tray production equipment with a high degree of automation. The egg tray manufacturing process such as raw material feeding, paper pulping, pulp transporting, egg tray forming, egg tray transportation, egg tray drying, egg tray stacking, and egg tray packaging have all been automated. The main difference between it and the semi-automatic egg tray production line is that each link is transported by machine instead of manual transportation, and the automation degree of the whole production line is higher.

fully automatic paper pulp egg tray making line
Suitable for the crowd

Large-scale egg tray companies, large-scale molded product manufacturers, boutique egg tray companies, users with high investment budgets.
Output: 2000pcs/h-7000pcs/h

Key Features

What Raw Materials Can Be Used in Automatic Egg Tray Making Line?

The egg tray products made by AGICO fully egg tray making machine use waste paper or plant fiber pulp as raw materials. These raw materials can be fully recycled and reused. The waste paper includes all kinds of used newspapers, book paper, all kinds of packaging waste paper, etc. Plant fiber pulp includes various wheat straw pulp, bamboo pulp, reed pulp, jute pulp, cotton pulp, etc. These raw materials are easy to find, have a wide range of sources, and can be easily obtained at some waste paper recycling stations or pulp mills. And the price of egg tray raw materials is low, with ultra-low input, you can get lucrative egg tray products.

At the same time, with the continuous improvement of pulp molding production technology and process, various energy consumption is also continuously reduced. The pulp egg tray products cost is significantly lower than that of foamed and plastic products. As a representative of new environmentally friendly products, pulp egg trays will eventually replace EPS foamed plastics and other packaging products with the high cost and heavy pollution.

Fluting paper
Fluting paper
Used newspapers
Used newspapers
Waste magazines
Waste magazines
Packaging waste paper
Packaging waste paper
Wast paper pulp
Wast paper pulp
Wheat straw
Wheat straw
Reed
Reed
Plant fiber pulp
Plant fiber pulp

How to Use Final Product from the Fully Automated Egg Tray Making Line?

The final product of the automatic egg tray making line is the finished egg tray of various specifications. As a new generation of green and environmentally friendly paper-molded packaging products, the pulp egg tray supports the eggs with its unique geometric shape that matches the egg. The eggs are placed in separate slots, which has the effect of shockproof protection. It solves the problems that the eggs are not easy to store, fragile, and difficult to transport. Pulp egg trays are widely used and play an important role in the transportation and storage of eggs. Egg trays can be seen everywhere in chicken farms, egg processing companies, supermarkets, and egg retail stalls.

Egg tray in chicken farm
Egg tray in chicken farm
Egg tray processing company
Egg tray processing company
Egg tray in supermarket
Egg tray in supermarket

How to Select Automatic Paper Pulp Egg Tray Making Line?

AGICO’s fully automatic paper pulp egg tray making line supports production from 1000PCS/H to 6500PCS/H and can support the customization of larger production models. Of course, you can also choose the configuration scheme of parallel production of multiple automatic egg tray making machines. The pulping machine can be configured with a capacity of 1-6m3 (ZDS1-ZDS6) according to the output. Different models of automatic egg tray machines will also vary in output because they are configured with different molds. For example, DT3×1 is equipped with a row of mold panels, and 3 egg tray forming molds are installed on each row of panels. Natural drying, brick drying, metal drying, you can choose a drying method according to your needs. Welcome to send your needs to us, our engineers will configure a suitable egg tray production line for you. Contact us now! 

Equipment Technical Advantages

Automatic mold cleaning
Automatic mold cleaning

The automatic egg tray machine is equipped with egg tray brushing and mold flushing devices. The edge brushing device can remove the burrs around the molded product, so that the molded product is neatly around. The automatic mold flushing device can automatically flush the mold every time the egg tray is demolded. The automatic mold flushing function saves time than manual mold flushing. This function not only increases the running time, but also increases the daily output of the egg tray machine and increases economic benefits.

Sub-drive design
Sub-drive design

The equipment in the automatic paper pulp egg tray making line adopts a sub-drive design, that is, the three parts of transfer, roller, and cold pressing are completed by three different servo motors. The three clicks are organically linked through the PLC automatic control system, which can be turned on individually or jointly. This kind of sub-drive design is easy to start up and operate. Since the egg tray transfer process can be controlled separately, the transfer speed of the egg tray is increased to a large extent, and the output of the single machine is greatly improved.

Cold pressing structure design
Cold pressing structure design

The automatic egg tray machine is designed with a cold pressing structure. During the suction process, the automatic egg tray making machine is extruded by the cold die, and the water in the product will be extruded and sucked away by the vacuum system at the same time. Compared with egg tray equipment without cold pressing design, the moisture content of the produced egg tray products can be reduced by more than 6%-8%. This design reduces the load of the drying link to the greatest extent and greatly saves fuel costs. The profit of the egg tray business is largely affected by energy consumption. This design increases the profit margin for egg tray suppliers.

High degree of automation
High degree of automation

The fully automatic paper pulp egg tray making line has a high degree of automation. The production line adopts PLC automatic control system, automatic stacking technology system and automatic packing system. Using mechanical automation to replace manual feeding, manual stacking, manual packaging and other processes, while increasing the degree of automation, it saves more labor costs for egg tray manufacturers. Our egg tray production line has a high safety factor. If any problem occurs in any part of the egg tray production process, the equipment will automatically suspend production to ensure the safety of personnel and equipment.

I. Pulping system

Main equipment: pulping machine
Put old newspapers, magazines, cartons and other waste paper materials into the pulping machine, and add a certain proportion of water. After a period of stirring and disintegration, the waste paper is made into pulp and stored in the pulp tank.
Get the pulp from the pulp storage tank into the pulp mixing tank, and adjust the pulp concentration in the pulp mixing tank. The white water in the return tank and the thick pulp in the pulp storage tank are further stirred and adjusted by the homogenizer. The adjusted pulp is sent to the supply tank to be used by the molding system.

Ⅱ. Molding system

Main equipment: automatic egg tray making machine
The pulp in the supply tank is fed into the paper pulp egg tray making machine, after being adsorbed by the vacuum system, the pulp is passed through the mold on the equipment and the pulp is left on the mold to form. The white water is absorbed and driven by the vacuum pump and returned to the pool.
After the egg tray is absorbed by the mold, the transfer mold is positively pressured out by the air compressor, and the molded product is blown from the molding mold to the transfer conveyor belt and sent out by the conveyor belt.

Ⅲ. Drying system

Traditional drying: brick tunnel kiln, heat source can choose natural gas, diesel, coal, dry firewood, liquefied petroleum gas.
New-type multi-layer drying line: The 6-layer metal drying line can save more than 30% energy than transmission drying. The main heat source is natural gas, diesel, liquefied petroleum gas, methanol and other clean energy sources.

Ⅳ. Finished product auxiliary packaging system

Main equipment: automatic stacking machine and packing machine
The dried products are counted, separated, stacked and automatically packaged.

How to Start Your Egg Tray Making Business?

We recommend that customers purchase egg tray production lines based on their own needs and hardware conditions to start their egg tray making business. What specific factors need to be considered? Let your egg tray production expert AGICO tell you the answer.

Your budget

Your budget will determine the size of your egg tray production scale. According to the analysis of the input-output ratio in the AGICO egg tray making project report, it can be seen that the greater the output, the longer the production time, which is more conducive to the rapid economic return of egg trays manufacturers. Welcome to compare and choose through the following egg tray production line equipment weight, the number of workers required, and plant area demand table.

Local labor cost

Before buying egg tray machinery, you need to understand your local labor costs. If you are located in an area with high labor costs, it is more suitable to purchase a fully automated egg tray production line with a high degree of automation. For example, a ZMDT5×8-5000J6 fully automatic egg tray production line with an hourly output of 5000-5500 pieces only needs 4-5 workers in the production process.

Plant area of the factory

The area of your factory will determine the number of final equipment in the egg tray production line. The choice of egg tray drying method may also be limited by the area of the plant. Take the ZMDT4×8-4000 automatic egg tray production line with an hourly production of 4000-4500 pieces as an example, if the multi-layer metal drying method is used, the length of the plant needs to reach 40 meters. However, if you choose the drying method of civil works, the length of the workshop needs to reach 70 meters.

ModelsOutput (p/h)Drying MethodEquipment weight(ton)Logistics packing sizeNumber of containerNumber of laborFactory area
ZMDT3×4-2000T2000-2200Brick drying1020-foot general container13-4Lenth≥70m
Width ≥ 15m
ZMDT4×4-2500T2500-2700Brick drying1120-foot general container13-4Lenth≥70m
Width ≥ 15m
ZMDT4×4-2500J6Multilayer metal drying1140-foot high container43-4Lenth≥40m
Width ≥ 15m
Height ≥ 5m
ZMDT3×8-3000T3000-3500Brick drying1040-foot high container13-4Lenth≥70m
Width ≥ 15m
ZMDT4×8-4000T4000-4500Brick drying1140-foot high container13-4Lenth≥70m
Width ≥ 15m
ZMDT4×8-4000J6Multilayer metal drying2540-foot high container43-4Lenth≥40m
Width ≥ 15m
Height ≥ 5m
ZMDT5×8-5000T5000-5500Brick drying1340-foot high container13-4Lenth≥70m
Width ≥ 15m
ZMDT5×8-5000J6Multilayer metal drying2540-foot high container43-4Lenth≥40m
Width ≥ 15m
Height ≥ 5m
ZMDT5×12-6000T6000-6500Brick drying1640-foot high container13-4Lenth≥70m
Width ≥ 15m
ZMDT5×12-6000J6Multilayer metal drying3040-foot high container43-4Lenth≥40m
Width ≥ 15m
Height ≥ 5m

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